Worldpoly

Butt Fusion Welding Machine, Poly, HDPE and Pipe Fusion Machines – Worldpoly

Products and Equipment > FIELD METRIC > Large 450-1200 mm > PolyForce1000 Track 500-1000

PolyForce1000 Track 500-1000

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PolyForce1000 Track 500-1000

Worldpoly PolyForce1000 Track. High and low pressure butt welding machine including on-board hydraulic pump, intuitive CNC or manual controls, hydraulically movable facing tool and heating plate, hydraulic open/close/locking of pipe clamps, aluminium stub device and 4 circles of two-piece clamps 1000mm to 500mm. Tracked base includes low-noise Perkins diesel generator, three speed rubber tracks, remote control, external hydraulic pipe lifters etc.

See In Action

Specifications

General

  • Australian Made
  • 5 year warranty on parts
  • CNC welding according to ISO 21307-2011 Single Low Pressure, ISO 21307-2011 Dual Low Pressure, ISO 21307-2011 Single High Pressure, POP003 Single Low Pressure, POP003 Dual Low Pressure, POP003 Single High Pressure, DVS 2207-1-2007, WIS 4-32-08 Single Pressure Welding, WIS 4-32-08 Dual Pressure Welding and WIS 4-32-08 UKWIR Fastweld
  • Easily able to weld between clamps 3 and 4 for tight fittings and fabrications
  • Entire welding frame with 4 clamps and all hydraulics is easily removed for trench work, allowing accurate alignment
  • Fork lift and overhead lifting points
  • CE approved by SGS www.sgs.com

Includes as standard:

  • Two-piece clamp inserts to weld pipe within the complete specified range – 1000, 900, 800, 710, 630, 560 and 500mm OD
  • Stub device
  • Hydraulic in/out facing tool and heating plate with crash protection. No longer are these considered consumables
  • Hydraulic open/close/locking of main clamps without operator contact. Impossible to crash main clamps with facing tool and heating plate
  • 20,000+ weld data logging
  • Perkins on-board, low-noise, low fuel consumption 1500 RPM generator. 60 dB at operator position. 18 to 25 hours under normal welding conditions
  • Bosch Rexroth hydraulics – locally serviceable. Remote communication options using GSM, Satellite and Bluetooth. GPS compatible
  • Pipe clamps prevent slippage even under extreme conditions, which is detected by the machine in case of undersized pipe
  • Tool box including spare blades, thermocouple, temperature controller, tools etc

Track mounted, self contained and self propelled base including:

  • External hydraulic pipe lifters front and rear
  • Italian track assembly, Bridgestone rubber tracks, three-speed, 30+ degree capacity, automatic braking when stopped
  • Butt welding unit easily removed for site and trench work
  • Long operating time thanks to 1500 RPM low-noise diesel – 18 to 25 hours under normal welding conditions
  • Fuel capacity – 70 litres
  • Engine – Perkins 2216 cc, 4 cylinder turbo, 1500 RPM low-noise diesel
  • Built tough, locally serviceable, low-noise. Just what you’ve been looking for
  • Not road registrable

Modular controls located in convenient operator position include:

  • All hydraulic operation controls
  • Digital pressure readout
  • Countdown timer
  • Emergency stop
  • IP63

Options

Options include:

  • Welding according to low pressure, or alternatively both low and high pressure welding standards (must be specified at time of quotation/order confirmation)

Clamp options include:

  • Narrow clamps metric: 630 x 560, 630 x 500, 630 x 450, 630 x 400, 630 x 355, 630 x 315mm, as required for welding injection moulded or short-spigot fittings

Hydraulics

  • Accepts 40~50 kinematic viscosity hydraulic oil
  • Total cylinder area: 129.22cm2

Electrical

Voltages available include:

  • 400 volt 3 phase 50 Hz 16.8kW
  • Included generator: 18KVA
  • Maximum pump operating pressure: 250 bar/25 MPa

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