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Products and Equipment > FIELD METRIC > Medium 200-630 mm > PolyForce630 Track225-630mm

PolyForce630 Track225-630mm

September 12, 2017 By jj

  • PolyForce630 Track225-630mm
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PolyForce630 Track225-630mm

Worldpoly PolyForce630 Track Fusion Machine. Manufactured in Australia. Arguably the fastest, safest, most consistent butt welding machine available. Thanks to 3 years of research and development with Bosch Rexroth and Worldpolys’ nearly 60 years of PE pipeline experience, every weld is the same. PolyForce630 Track gives you complete control over welding by virtually removing operator variables. Includes all features in the PolyForce630 Trench, as well as three speed rubber tracks, cordless and corded remote control and external pipe lifters.

See In Action


Specifications

General

  • Australian Made
  • 5 year warranty on parts
  • CNC welding according to ISO 21307-2011 Single Low Pressure, ISO 21307-2011 Dual Low Pressure, ISO 21307-2011 Single High Pressure, POP003 Single Low Pressure, POP003 Dual Low Pressure, POP003 Single High Pressure, DVS 2207-1-2007, WIS 4-32-08 Single Pressure Welding, WIS 4-32-08 Dual Pressure Welding and WIS 4-32-08 UKWIR Fastweld
  • Easily able to weld between clamps 3 and 4 for tight fittings and fabrications
  • Entire welding frame with 4 clamps and all hydraulics is easily removed for trench work, allowing accurate alignment
  • Fork lift and overhead lifting points
  • CE approved by SGS www.sgs.com

Includes as standard:

  • Reducing liners to weld pipe within the complete specified range – 630, 560, 500, 450, 400, 355 and 315mm OD
  • Hydraulic in/out facing tool and heating plate with crash protection. No longer are these considered consumables
  • Hydraulic open/close/locking of main clamps without operator contact. Impossible to crash main clamps with facing tool and heating plate
  • Perkins on-board, low-noise, low fuel consumption 1500 RPM generator. 65 dB at operator position
  • Simple operation. Automatic or manual butt fusion. 5000+ weld data logging included. 3.5 second changeover time for 630mm (24″) SDR 11 in Automatic mode
  • Bosch Rexroth hydraulics – locally serviceable. Remote communication options using GSM, Satellite and Bluetooth. GPS compatible
  • Pipe clamps prevent slippage even under extreme conditions, which is detected by the machine in case of undersized pipe
  • Tool box including spare blades, thermocouple, temperature controller, tools etc

Track mounted, self contained and self propelled base including:

  • External hydraulic pipe lifters front and rear
  • Italian track assembly, Bridgestone rubber tracks, three-speed, 30+ degree capacity, automatic braking when stopped
  • Butt welding unit easily removed for site and trench work
  • Long operating time thanks to 1500 RPM low-noise diesel – 18 to 25 hours under normal welding conditions
  • Fuel capacity – 70 litres
  • Engine – Perkins 2216 cc, 4 cylinder turbo, 1500 RPM low-noise diesel
  • Built tough, locally serviceable, low-noise. Just what you’ve been looking for
  • Not road registrable

Modular controls located in convenient operator position include:

  • All hydraulic operation controls
  • Digital pressure readout
  • Countdown timer
  • Emergency stop
  • IP63

Options

Options include:

  • Welding according to low pressure, or alternatively both low and high pressure welding standards (must be specified at time of quotation/order confirmation)
  • Stub end device for welding end fittings (available in Aluminium or Steel)

Clamp options include:

  • Layer clamps metric: 630 x 560, 560 x 500, 500 x 450, 450 x 400, 400 x 355 and 355 x 315mm
  • Layer clamps inch: 24” x 22”, 22” x 20”, 20” x 18”, 18” x 16”, 16” x 14” and 14” x 12”
  • Narrow clamps metric: 630 x 560, 630 x 500, 630 x 450, 630 x 400, 630 x 355, 630 x 315mm, as required for welding injection moulded or short-spigot fittings
  • Two-piece clamps: 630 x 560, 630 x 500, 630 x 450, 450 x 400, 450 x 355, 450 x 315

Hydraulics

  • Accepts 40~50 kinematic viscosity hydraulic oil
  • Total cylinder area options: 36.60cm2, 72.00cm2 or 130.00cm2

Electrical

Voltages available include:

    • 400 volt 3 phase 50 Hz 16.8kW
    • Included generator: 18KVA
    • Maximum pump operating pressure: 20 MPa

Filed Under: FIELD METRIC, Medium 200-630 mm, Products and Equipment

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